5 tons per hour Organic Fertilizer Disc Granulation Production Line

5 tons per hour Organic Fertilizer Disc Granulation Production Line, fit for 18,000 tons per year organic fertilizer manufacturing. This disc granulation production line is suitable for aerobic fermentation technology, the granular organic fertilizer refined through harmless treatment has high content of large and medium micronutrients, convenient storage, transportation and application. It can improve soil fertility and has no residual nutrients. It is a kind of high-efficiency and lasting harmless organic fertilizer, especially for the production of green food. Fertilizer of choice.
This disc granulator fertilizer production line is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The material for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Raw material of organic fertilizer disc granulation production line
Organic fertilizer raw material come from a wide range of sources, this organic fertilizer production line recycling wastes for reuse has made an important contribution to improving the environment.

 

 

This automatic batching machine is mainly suitable for 3 to 8 kinds of the material feeding , burdening and mixing , which use the computer for automatic control scale and with pneumatic door for main quantitative feeding control , material after mixing with a belt machine automatically sent out.

Crush the big material to small powder, and ready to granulate. Materials fall into the high-speed rotation impeller from the above of machine, under the action of high-speed centrifugal force, have high-speed impact with another umbrella form materials which flow around the impeller, after they attack each other, then discharged from the bottom. It can achieve the required product size by screening equipment controlling. 

The mixer machine is mainly used for mixing raw material in batches, material can be fully mixed. The mixer adopts the cycloidal pin gear speed reducer, which has the advantages of compact structure, easy operation, unloading transportation is convenient. 

The feeding machine is a new type of feeder. It is suitable for feeding organic fertilizer and compound fertilizer powder material.  This feeding machine mixing the manure with other element. This process is very important to fertilizer making, it can mixes the manure into the proper size which is easy for granulating. 

Disc granulator, also called pan granulator, design is thicker, heavier and more stable, not need to be fixed by anchor bolts. The reduction gears and motor using the flexible belt driving, smooth start, slowing impact, extent equipment service life. The disc bottom adopts multiple steel plates which are firm, durable, not deforming. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

 

After granulating, granules humidity is high, need drying with hot air, fuel could be Coal/Natural gas/Oil/Electric etc. After drying, humidity could less than 5%. The heat source of the drum dryer comes from the combustion device and adopts the downstream heating mode. Material in the machine is repeatedly copied by the board, and then continuously spread down, fully exchanged with the hot air flow in the cylinder, the moisture content is gradually dried, so as to achieve the purpose of drying.

The hot air stove is a necessary related equipment, in the drying process, which provides the necessary heat source for the drier system.

Cyclone dust collector is mainly used for pre dust removal and separation and recovery of high concentration dust, widely in fertilizer production, chemical dustry, mining, metallurgy, refractories, building matrials. The series of gas/oil hot air stove has the features of high temperature, low pressure, accurate temperature control and high utilization of heat energy. The air pre-heater is set up in the tail of large hot air stove to improve the efficiency of the hot blast stove.

After drying, the granules temperature is high, can't packing in bags, need cooling down to noraml temperature. Use dryer together can greatly improve the cooling rate, reduce labor intensity and improve the quality, further remove moisture, reduce the grain temperature of fertilizer. After cooling, could packing in bags.

There are some non-uniform particles, after sieving get the appropriate granules that we need, the small diameter particle can be screened down for twice processing, the bigger granules go to the crusher machine again.

To help make the big granules into the small powder and get back to granulator machine.

Coating on the surface of fertilizer particles, can effectively prevent the organic fertilizer caking. The main engine uses polypropylene lining or acid resistant stainless steel, which effectively prevent the lumps of compound fertilizer. The equipment is specially designed in the internal structure according to the process requirement, and is a special equipment for fertilizer.

Automatic quantitative packaging of powder and granules, suitable for flour, starch, feed, food, chemical industry, light industry, building materials industries. Using professional all-digital dual-core processing weighing instruments, the operation is simple and easy to understand, it can store a variety of ranges and other data.

The above equipment, if you need, please contact us!
We are engaged in agricultural environmental technology development, reducing waste recycling and fertilizer equipment research and development. We self-develop multi-functional compound fertilizer equipment, which has the advantages of compact structure, small footprint, and reliable operation.