Industry Info

Process of disc granulator in organic and inorganic fertilizer production line

2023/08/04
 

The disc angle of the disc granulator adopts an overall circular arc structure, and the granulation rate can reach over 93%. The disc granulation disc is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor of the disc granulator are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving the service life of the disc granulator equipment. The bottom of the disc granulator is reinforced with multiple radiating steel plates, which are sturdy and durable, and will never deform. The thickened, weighted, and sturdy base design of the disc granulator  the need for anchor bolts for fixation and ensures smooth operation. The main gear of the disc granulator adopts high-frequency quenching, which doubles its service life. It has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life, making it an ideal equipment for users to choose from.

The production line of organic and inorganic fertilizer disc granulator can be divided into five main parts:

1. Frame part: Due to the fact that the entire transmission and rotating parts of the machine body are supported by the frame and subjected to significant force, the frame part of the machine is welded with high-quality carbon channel steel and has passed strict quality certification and specific technical requirements, achieving the purpose of using this machine.

2. Adjustment part: The most important part of the entire machine is the granulation disc, and the entire center of gravity of the granulation disc is installed on the adjustment part. Our company specializes in welding high-quality carbon steel plates and channel steel, and has passed strict quality certification, all of which meet the requirements for use in this machine.

3. Transmission part: The optimization of the transmission part of the entire machine is crucial, and the overall work is carried out accordingly. The electric motor and reducer installed on the transmission adjustment frame are all selected from ISO/9001 quality system certified inspection free products, with reliable quality. The electric motor drives the pulley and V-belt. The reducer and small gear are driven by the small gear to drive the large gear on the granulation plate, which operates the granulation plate. In addition, both large and small gears adopt high-frequency quenching, with a service life twice that of the original. The entire granulation plate is fixed on the driving shaft on the regulating plate, and the column head connection part adopts a taper fit, which is more reasonable in design;

4. Pelleting disc part: The angle of the granulation disc of this machine adopts an overall arc design, with a granulation rate of over 93%. The bottom of the granulation disc is also reinforced with multiple radiating steel plates, which is sturdy and durable, and will never deform;

5. Automatic cleaning part: This part is installed above the granulation plate, forming a lower frame shape, and is equipped with an automatic cleaning plate to remove materials adhering to the plate wall during the production process, greatly improving the service life of the machine and saving labor.

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