Industry Info

Performance Advantages and Applications of Roller Compaction Granulator

2025/04/15
 The double roller press granulator is a highly efficient and widely used device, primarily for extruding organic materials and other nutrients into granules. Its working principle involves an electric motor driving the belt and pulley, which transmits power to the drive shaft through a reducer. The drive shaft and the idler shaft work in unison via open gears. Material is added from the hopper, passes through extrusion molding, de-molding, and balling. It then enters a fertilizer crusher for breaking apart, followed by a fertilizer screener machine to separate the finished granules. Afterward, an appropriate fertilizer mixer is selected to combine with new raw materials for re-granulation. With continuous motor rotation and continuous material input, mass production is achieved.

Its characteristics include:

High pressure: Uses high-strength screws and dies capable of operating under high pressure, suitable for processing various difficult-to-compress materials, including those with high moisture and fiber content.

Wide applicability: Not only can it be used for pure organic fertilizers but also for blending with other inorganic fertilizers, demonstrating strong adaptability.

Uniform granules: The granules produced by the extrusion granulation mechanism are uniform in size and appearance, conducive to even fertilization and mechanical seeding.

Wear-resistant and corrosion-resistant: Components in contact with materials are usually made of stainless steel or special alloys, capable of withstanding long-term wear and corrosion, extending equipment lifespan.

Energy-saving and environmentally friendly: Compared to other granulation methods, extrusion granulation consumes less energy, generates less dust, and operates at lower noise levels, meeting modern industrial environmental protection requirements.

Automated control: Equipped with an automatic control system that can accurately adjust parameters such as temperature and pressure, achieving intelligent operation.

The double roller press granulator holds an important position in the fertilizer production industry due to its unique working principle and numerous performance advantages. It can process various raw materials, producing granules that are uniform, efficient, and environmentally friendly, meeting the high-quality demands of modern agriculture. With ongoing technological advancements, there is reason to believe that the roller compaction granulator will play a greater role in the future, helping the fertilizer industry move towards a greener and more efficient future.

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