Chicken manure is a high-quality organic fertilizer material, rich in essential nutrients such as nitrogen, phosphorus, and potassium for crop growth. The process of converting organic fertilizer equipment into organic fertilizer involves multiple steps and requires a series of specialized equipment. The following is the basic process and equipment used to process chicken manure into organic fertilizer:
.jpg)
Basic process of chicken manure organic fertilizer production line
1. Pre processing of raw materials
Collection and classification: Firstly, collect fresh or air dried chicken manure to remove impurities such as feathers, plastic fragments, and other non organic substances.
Preliminary crushing: Using a grinder to crush chicken manure into smaller particles is beneficial for subsequent fermentation processing.
2. Fermentation treatment
Add microorganisms: Add special fermentation agents to chicken manure to initiate the fermentation process, accelerate the decomposition of organic matter, and sterilize and disinfect.
Pile turning fermentation: Use a pile turning machine to regularly turn over chicken manure piles, provide oxygen, maintain fermentation temperature, and promote uniform fermentation.
3. Drying
Fermented chicken manure has a high moisture content and needs to be dried using organic fertilizer equipment such as a dryer or natural air drying method for subsequent processing.
4. Deep processing
Secondary crushing: After drying, chicken manure is crushed again to make the particles finer and improve the mixing and granulation effect.
Mixing and proportioning: According to the needs, mix the crushed chicken manure with other organic materials, inorganic fertilizers, trace elements, etc. in a certain proportion to enhance fertilizer efficiency.
5. Granulation
Using organic fertilizer equipment granulators, such as roller extrusion granulators, disc granulators, or drum granulators, the mixed materials are made into granules for easy fertilization and storage.
6. Cooling and screening
Cooling machine: Newly made particles need to be cooled to prevent loss of fertilizer efficiency or clumping due to heat.
Screening machine: Remove particles that are too large or too small to ensure consistent size of the finished product.
7. Packaging
Ultimately, qualified organic fertilizer particles will be weighed, bagged, and prepared for distribution and sale.
major equipment
Crusher: Used for initial and deep crushing of chicken manure.
Fermentation turning machine: used to turn chicken manure during the fermentation process to accelerate fermentation.
Drying machine: used to dry chicken manure and reduce moisture.
Blender: Used for mixing different raw materials.
Granulator: used for preparing organic fertilizer granules.
Cooling machine and screening machine: used for cooling and screening particles respectively.
In the entire organic fertilizer production line process, each step of the equipment is designed to maximize the nutritional value of chicken manure and improve the quality of the final fertilizer, ensuring that the produced organic fertilizer is both healthy and efficient. Proper configuration and use of equipment, following scientific production management, can significantly improve the efficiency and market competitiveness of chicken manure organic fertilizer production.